HAIMER at EMO 2025 (Hall 4, Booth C08): This is how modern tool management works in the Tool Room of the Future
At EMO in Hanover, HAIMER will be presenting numerous innovations and practical system solutions for modern manufacturing - from an expanded range of high-quality tool holders and intelligent digitization in the “Tool Room of the Future” to fully automated tool preparation with the Automation Cube One. Also on display for the first time: an automation cell for loading and unloading a fully automated Microset presetting device.
The future of metal cutting is digital and automated. Andreas Haimer, Managing Director of Haimer GmbH and President of the HAIMER Group, is convinced: "As a system and solution provider for the metal cutting industry, we know from our own experience how important digitization and automation are. After all, we ourselves are a manufacturing company with over 200 machine tools and an annual metal cutting capacity of 5,000 tons. At EMO 2025, we will be showcasing solutions in tool management that we use in our own production every day."
Digitization pays off:
HAIMER is raffling off a tool room at EMO
A prime example of this is the tool presetting room that HAIMER has installed at its EMO booth (Hall 4, C08). Designed to replicate the setup at the company’s production sites in Igenhausen and Motzenhofen, this “Tool Room of the Future” showcases the latest HAIMER shrink fit, balancing, and presetting machines in their i4.0 versions, fully equipped with scanners.
They are connected to the new HAIMER Tool Room Manager (TRM), which monitors and documents the processes in the tool presetting room and tracks compliance with the specified tolerances. “The user receives daily reports on their tools and on all shrink fitting, balancing, and measuring operations. These can be analyzed, providing the user with immediate benefits from digitalization.”
As a highlight for all customers, HAIMER is giving away a Tool Room of the Future worth more than EUR 70,000 (including a shrinking machine, a presetter, a WinTool license, and a Toolbase tool dispensing system) exclusively at its EMO booth to one lucky visitor.
To ensure the reliability of digital processes in tool management, all tools and tool holders have to be identified as uniquely as possible. Therefore, all HAIMER tool holders are equipped with a laser engraved data matrix code (Unique ID) that eliminates any possibility of confusion. In addition, a wide variety of (setup) information for each tool can be stored in the HAIMER Tool Room Manager (TRM) database and retrieved as required.
The WinTool software plays a key role in HAIMER's tool management solution, which manages data related to tools, equipment, machine programs, processes, and master data. HAIMER holds a 25 percent stake in WinTool AG and is a strategic partner of the TCM Group. “Their WinTool tool management software and Toolbase intelligent tool dispensing systems, have been part of our product range ever since,” explains Andreas Haimer. “At the show booth, we will demonstrate how easily a digital twin of a complete tool assembly can be created within seconds if the master data is available in WinTool.” HAIMER has already taken the initiative in this regard and has prepared all parameters, STEP and DXF data for its tool holders in accordance with DIN 4000 and ISO 13399. The data is available to everyone and can be downloaded from the HAIMER website and the Tooltracer data platform.
Automation reduces the workload for skilled workers
In addition to digitization, automation is also a major topic at this year’s EMO booth. As already presented at the last EMO and AMB, HAIMER is showcasing its fully automated Automation Cube One. It automatically performs the shrinking, unshrinking and measuring of tool assemblies and can manage up to three different tool interfaces simultaneously. Up to twelve axes are available for the handling. In just a matter of minutes, the Automation Cube One can shrink and unshrink a tool, measure it, and transfer the data to both the machine and databases.
Significant optimizations have been made to the final version now being presented. These include, for example, a modified procedure for inserting the tool into the holder, which eliminates operator errors. This is also achieved by a supplemented Keyence camera system, which checks various features on the tool and ejects the tool in the event of errors. Another new feature is an integrated ultrasonic cleaning bath.
The Automation Cube One is particularly beneficial for companies that perform a high number of tool changes per day. However, automation in tool management makes sense for many users. That is why HAIMER is presenting a more simplified automation cell at EMO, which uses a Fanuc cobot to load and unload a Microset VIO presetting machine. It helps to compensate for the shortage of qualified employees in the field of tooling technology and to automatically measure tools that need to be prepared for an entire order.

Tool clamping of the highest quality and variety
In addition to future-oriented digital and automation developments, HAIMER is also presenting numerous innovations and improvements to its basic components. The HAIMER Hybrid Chuck, first introduced two years ago, is now available in a wide range of lengths and sizes. This revolutionary clamping technology combines vibration-damping characteristics with those of a high-precision, high-performance shrink fit chuck. Numerous trials and long-term tests have demonstrated that it shortens machining times, extends tool life, and significantly boosts productivity.
The Micro Collet Chuck has now also reached full series production. It is suitable for shank diameters from 1 mm and meets customer demands for maximum runout accuracy combined with highest ease of use.
HAIMER has also expanded its range of PSC tool holders with ISO 26623 polygon shanks. In addition to the previously available sizes PSC32/40/50/63, HAIMER PSC80 holders are now also included in the portfolio—self-explanatory with coolant tubes that comply with the latest standard.

Ferocious solid carbide end mill
The new HAIMER Panther MILL solid carbide end mill has recently attracted significant attention. It certainly lives up to its name, as it embodies the key characteristics of its namesake predator: whether side-milling, slotting, trochoidal milling, or ramping, it consistently proves itself to be a fierce and versatile all-rounder, perfectly suited for all steel and stainless materials. Four cutting edges with unequal pitch, optimized cutting edge geometry, a tailored helix angle of 36°/38°, and robust face geometry ensure maximum performance and productivity.

You will find the HAIMER booth at EMO 2025 in Hall 4, C08.